Thermodynamic Simulation of Cascade Cooling System for Vacuum Freeze Drying

Vacuum freeze drying (VFD) is a drying method carried out at pressures and temperatures below the triple point of water. Drying occurs by sublimation. The results of the VFD method are able to maintain the quality of dry ingredients (taste, colour, nutrient, etc.). To achieve a condition below the triple point of water, it is conditioned so that the pressure is under a partial pressure of 6.11657 mbar at a temperature of 0.01°C. The refrigeration system is simulated using refrigerants R-134a and R-22. The purpose of the simulation is to obtain the optimum system conditions. The variables varied were the saturated temperature of the LTC (Low-Temperature Circuit) evaporator, the saturation temperature of the HTC (High-Temperature Circuit) evaporator, the difference in the temperature of the pinch point between the LTC condenser and the HTC evaporator and the temperature of the HTC condenser. The simulation results are the saturated temperature of the LTC evaporator -30°C, the saturation temperature of the HTC evaporator -15°C, the difference in the temperature of the pinch point between the LTC condenser and the HTC evaporator 10°C and the temperature of the HTC condenser 40°C. The highest Coefficient of Performance (COP) of the cascade cooling system with these parameters is 2.55 using a combination refrigerant R22 in HTC and R134a in LTC.