Preparation and characterization of Phosphate-Sludge kaolin mixture for ceramics bricks

Jackson Muliawan, Sotya Astutiningsih

Research output: Contribution to journalArticlepeer-review

7 Citations (Scopus)

Abstract

Phosphate Sludge (PS) waste has been a problem in metal surface finishing industry. The waste cannot be dumped in landfill due to the metal content. Valorisation of the waste will be beneficial in a way that it conserves natural reserves and reduces energy consumption. This paper describes the attempt of utilization of PS by mixing it in kaolin in preparation of ceramic bricks. A series of experiments showed that mixtures containing between 25-50 mass % PS sintered at 1200°C attained the highest compressive strength of > 25 MPa. X-ray diffractions (XRD) showed that the presence of PS hindered the formation of mullite, the phase that contribute to strength in Al2O3-SiO2 kaolin system. In the mixture of 1:1 kaolin: PS fired at 1200°C, cristobalite was formed, instead of mullite, as observed in the XRD patterns.

Original languageEnglish
Pages (from-to)317-324
Number of pages8
JournalInternational Journal of Technology
Volume9
Issue number2
DOIs
Publication statusPublished - 1 Apr 2018

Keywords

  • Ceramics
  • Firing
  • Kaolin
  • Phosphate-sludge

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