Improvement recommendation to eliminate waste on the production process of line laminating door component with value stream mapping and waste assessment model method

Yadrifil, Rizky Anugerah Pratama, Annisa Marlin Masbar Rus

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

Abstract

Through lean manufacturing approach companies can identify waste in the production line as well as the impact on production lead time. The purpose of this research is to reducing waste on the business production line by using Value Stream Mapping and Waste Assessment Model to improve the performance and capacity production company. Value Stream Mapping method is employed to show current mapping and waste condition by identifying non-value-added activity category. Moreover, Waste Assessment Model method is used to search, identify and eliminate seven wastes contained in the production line. Based on the analysis, this study proposed several recommendations which could support the production line performance, namely adding a few assembly lines and installing Hydraulic Lifter Machines; and designing a continuous flow on the production line. The evaluation results showed that the improvement recommendations could decrease the production lead time to 20,640.4 seconds, increasing cycle time to 24.07 second, and enhancing production capacity to 2244 units per day.

Original languageEnglish
Title of host publicationRecent Progress on
Subtitle of host publicationMechanical, Infrastructure and Industrial Engineering - Proceedings of the International Symposium on Advances in Mechanical Engineering, ISAME 2019: Quality in Research 2019
Editors Nahry, Dwinanti Rika Marthanty
PublisherAmerican Institute of Physics Inc.
ISBN (Electronic)9780735419865
DOIs
Publication statusPublished - 6 May 2020
Event16th International Conference on Quality in Research, QiR 2019 - 2019 International Symposium on Advances in Mechanical Engineering, ISAME 2019 - Padang, Indonesia
Duration: 22 Jul 201924 Jul 2019

Publication series

NameAIP Conference Proceedings
Volume2227
ISSN (Print)0094-243X
ISSN (Electronic)1551-7616

Conference

Conference16th International Conference on Quality in Research, QiR 2019 - 2019 International Symposium on Advances in Mechanical Engineering, ISAME 2019
CountryIndonesia
CityPadang
Period22/07/1924/07/19

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