Implementation of analytical boundary simulation method for cutting force prediction model in five-axis milling

Hendriko Hendriko, Gandjar Kiswanto, Jos Istiyanto, Emmanuel Duc

Research output: Contribution to journalArticlepeer-review

5 Citations (Scopus)

Abstract

A simulation system was developed that deals with cut geometry and machining forces when a toroidal cutter is used during semifinishing in five-axis milling. The cut geometry was calculated using an analytical method called analytical boundary simulation (ABS). ABS was implemented to calculate the cut geometry when the machining used an inclination angle and a screw angle. The effect of tool orientation on the cut geometry was analyzed. The accuracy of the proposed method was verified by comparing the cut lengths calculated using ABS with cuts obtained experimentally. The result indicated that the method was accurate. ABS was subsequently applied to support a cutting force prediction model. A validation test showed that there was a good agreement with the cutting force generated experimentally.

Original languageEnglish
Pages (from-to)163-179
Number of pages17
JournalMachining Science and Technology
Volume22
Issue number1
DOIs
Publication statusPublished - 2 Jan 2018

Keywords

  • Analytical boundary simulation
  • cutting force
  • five-axis milling, inclination angle

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