Hot Corrosion Performance of HVOF NiCr-Based Coatings in Coal/Biomass Co-fired Power Plants

Safitry Ramandhany, Djoko Triyono, Eni Sugiarti, Agus Sukarto Wismogroho, Hubby Izzuddin, Ahmad Afandi, Wahyu Bambang Widayatno, Muhamad Sar’i, Sitti Ahmiatri Saptari, Risma Yulita Sundawa

Research output: Contribution to journalArticlepeer-review

1 Citation (Scopus)

Abstract

The aim of this study was to investigate the corrosion behavior of NiCrSi, NiCrTi, and NiCrMo coatings which were deposited by the HVOF process in an alkali chloride environment. The corrosion test was conducted at 600 °C for 100 h of exposure in an alkali salt vapor environment. The coating performance was characterized by field emission scanning electron microscopy equipped with electron-dispersive spectroscopy and X-ray diffraction. The results show that NiCr-based coatings can reduce the corrosion rate. NiCrSi coating has higher corrosion resistance compared to NiCrTi and NiCrMo coatings, which have a corrosion rate value of 0.42 mm/year. The addition of Si results in the dispersion of SiO2 particles beneath the coating surface and the formation of SiO2 layers on the coating surface, which causes a decrease in the growth rate of Cr2O3, resulting in a thin and continuous protective oxide formation. Meanwhile, TiO2 dispersed in the NiCrTi coating could not act as a selective oxidation of the oxide scale. In addition, Mo dispersion plays a role in the formation of volatile MoO3 and MoCl4, resulting in the formation of spinel NiCr2O4.

Original languageEnglish
Pages (from-to)187-204
Number of pages18
JournalHigh Temperature Corrosion of Materials
Volume101
Issue number1
DOIs
Publication statusPublished - Feb 2024

Keywords

  • Alkali chlorides
  • Corrosion
  • HVOF
  • NiCr-based coating

Fingerprint

Dive into the research topics of 'Hot Corrosion Performance of HVOF NiCr-Based Coatings in Coal/Biomass Co-fired Power Plants'. Together they form a unique fingerprint.

Cite this