Characterization of water based nanofluid for quench medium

Quenching has been a valuable method in steel hardening method especially in industrial scale. The hardenability of the metal alloys, the thickness of the component, and the geometry is some factors that can affect the choice of quench medium. Improper quench media can cause the material to become too brittle, suffers some geometric distortion, and undesirable residual stress that will cause some effect on the mechanical property and fracture mechanism of a component. Recently, nanofluid as a quench medium has been used for better quenching performance and has been studied using several different fluids and nanoparticles. Some of frequently used solvents include polymers, vegetable oils, and mineral oil, and nanoparticles frequently used include CuO, ZnO, and Alumina. In this research, laboratory-grade carbon powder were used as nanoparticle. Water was used as the fluid base in this research as the main observation focus. Carbon particles were obtain using a top-down method, whereas planetary ball mill was used to ground laboratory grade carbon powder to decrease the particle size. Milling speed and duration were set at 500 rpm and 15 hours. Field Emission Scanning Electron Microscope (FE-SEM), and Energy Dispersive X-Ray (EDX) measurement were carried out to determine the particle size, material identification, particle morphology, and surface change of samples. Nanofluid was created by mixing percentage of carbon nanoparticles with water using ultrasonic vibration for 280s. The carbon nanoparticle content in nanofluid quench mediums for this research were varied at 0.1%, 0.2%, 0.3%, 0.4, and 0.5 % volume. Furthermore, these mediums were used to quench JIS S45C or AISI 1045 carbon steel samples which austenized at 1000°C. Hardness testing and metallography observation were then conducted to further check the effect of different quench medium in steel samples. Preliminary characterizations showed that carbon particles dimension after milling was still in sub-micron stage, hundreds of nanometres to be precise. Therefore, the milling process parameters are needed to be optimized further.