Characterization of oil based nanofluid for quench medium

The choice of quench medium depends on the hardenability of the metal alloy, the thickness of the component, and the geometry of the component. Some of these will determine the cooling rate required to obtain the desired microstructure and material properties. Improper quench media will cause the material to become brittle, suffers from geometric distortion, or having a high undesirable residual stresses in the components. In heat treatment industries, oil and water are frequently used as the quench media. Recently, nanofluid as a quench medium has also been studied using several different fluids as the solvent. Examples of frequently used solvents include polymers, vegetable oils, and mineral oil. In this research, laboratory-grade carbon powder were used as nanoparticle. Oil was used as the fluid base in this research as the main observation focus. To obtain nanoscale carbon particles, planetary ball mill was used to ground laboratory grade carbon powder to decrease the particle size. This method was used to lower the cost for nanoparticle synthesis. Milling speed and duration were set at 500 rpm and 15 hours. Field Emission Scanning Electron Microscope (FE-SEM), and Energy Dispersive X-Ray (EDX) measurement were carried out to determine the particle size, material identification, particle morphology, and surface change of samples. The carbon nanoparticle content in nanofluid quench mediums for this research were varied at 0.1%, 0.2%, 0.3%, 0.4, and 0.5 % volume. Furthermore, these mediums were used to quench JIS S45C or AISI 1045 carbon steel samples which annealed at 1000°C. Hardness testing and metallography observation were then conducted to further examine the effect of different quench medium in steel samples.